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koolariz
KNC 201 Camera Module: Cmos Sensor Cleanup Tutorial
supported models: k750, w800, w810
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spots on your pics? that is simply dust on your phones' cmos sensor

BEFORE:
Click to view attachmentClick to view attachment

AFTER:
Click to view attachmentClick to view attachment


[!NOTE: extreme care measures are taken just to avoid damage to the autofocus mechanism..]

i've heard a lot of complaints with the w810 camera..
i've experienced the problem myself. so i did it the old fashion way. fixed it myself.

pros:
- no more spots on your picture
cons:
- you could damage your sensor
- you could damage your autofocus sistem, like i've seen in other tutorials (no offense tongue.gif)
- etc.. thus very risky


what you need:
- 2 compatible screwdrivers
- a tweezer
- a cutter
- de/soldering equipment (gun or iron)
- extremly (dry) soft tissue
- non pointy toothpick

1'st step:
dissasemble you phone using this video
or refer to other tutorials on this site or the service manual..

2'nd step: camera module disassembly
-put a sheet of white paper on your dust free working table
-remove the connection strip from the camera module using the tweezers
Click to view attachment

-remove the camera module from the housing.. and place it on the white paper
(i use white paper to build more contrast to see better)
Click to view attachment

-take the cutter and force it gently between the two parts of the camera module (see pic)
-and gently rotate the cutter until the glue holding the 2 sides, snapes.
Click to view attachment

-do the same in the other corner
-gently remove the cap from the camera module
Click to view attachment

-warning: do not bend the copper film..
Click to view attachment

-now take a screwdriver, and place it between the plastic case and the circular magnet
-gently move the screwdriver to break the glue, and force off the magnet
-do this in each corner..
-warning: do not insert the screwdriver too deep, it might damage the autofocus coil
Click to view attachment

-now gently take the circular magnet out with your hand
-it's important you take it out simetrically upwards, not to damage the coil
Click to view attachment

-next step, desolder the coil connections to the pcb
Click to view attachment

-using a blower, mealt the glue from the other side
-if not available, peal it of carefully and don't bend the copper film
-and then remove it from it's holding points
Click to view attachment

-remove the coil and lense from the module casing using your hand
-try to repair with your tweezers the damage (bending, if any) to the copper
Click to view attachment

-now clean the sensor
-take the tissue, wrap it around the toothpick and gently clean the sensor
-meanwhile, blow some air on the sensor, from a safe distance (about 20cm) to avoid condensation
-visually inspect the sensor up closely, with a lens if any, for any dust particles remaining
[dirty sensor]
Click to view attachment

if desired, same cleansing procedure with the lens.

that's about it.. clean pictures from now on
assembly is simply reverse engineering

3'rd step: assembly:
-mount the coil an lens corectly
-place it into it's holders on the casing
-solder back the coil to the pcb [or pba, whatever]
-gently mount back the magnet
Click to view attachmentClick to view attachment

-put the other copper film on the cover
Click to view attachmentClick to view attachment

-while the cover is upside down on the table.. place the module over it
Click to view attachment Click to view attachment
-no glue required.. maybe some tape around the casing to assure that it holds.


hope it's usefull.
ps: i don't assume responsability for damaged camera modules, that is stricly your problem.
vjromz
whoa, nice dig kool.
koolariz
QUOTE (vjromz @ 2009-09-01 11:49) *
whoa, nice dig kool.


thank you laugh.gif
kuldeep
hello koolariz,

man , u've got precision fingers. i have some problem in my k800i camera module and i plan to open it for repairing. i guess you can tell something looking at the picture. i guess , opening the top casing and setting the black film in place will solve the issue.
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